Remote
Control Dredge
CONCEPT
FOR AUTOMATED SOLIDS CONTROL DREDGING
Totally
automated, and remote operations are achieved with low voltage
electronic controls. A PLC (programmable logic controller) is
programmed to provide control over the dredges automated
functions and control loops, minimizing labor and maximizing
production of solids at the set flow rate. This system is
ideally suited for providing material to both de-watering or
continuous process systems. LWT supplies components and will
provide customized operational features to meet your specific
operational needs.
AUTOMATIC
REMOTE CONTROL DREDGING
Settled
solids are excavated from the lagoon bottom by the LWT dredging
unit which may be operated either remotely on shore and/or
manually on board. The units forward and reverse travel, as well
as its side to side lateral movements, are totally automated by
a steel rail system located on the ends of the lagoon.
DISPLAY
AND CONTROLS
With
a lap top computer or desk top computer, the owner can observe a
visual graphical image of the system's entire operations while
working, and record operating data.
Controlled
by the PLC, the electronic control system directs the dredge to
make "sweeps" covering the entire lagoon,
automatically without an operator. The dredge is programmed to
travel forward at a controlled speed, taking eight foot wide
passes through the solids bed. When the dredge comes to the end
of the run it automatically goes into high speed reverse, slows
the pumping rate, and travels until it reaches the initial
starting point for that pass. The dredge then raises the auger
head, shifts laterally to the starting point of the next pass,
lowers the auger head, restores the slurry pump speed and moves
forward to continue dredging. Incorporation of LWT's BOTTOM
SENSE™ will "float" the auger head and allow it to
follow the bottom contour or stay a set depth off the bottom.
AUTOMATIC
SOLIDS AND FLOW CONTROL
The
solids/flow control system is also controlled by the PLC. The
dredge travel function is electronically linked to the density
meter providing an electronic signal proportional to the density
of the slurry, to the PLC. The PLC control look compares the
incoming signal to the adjustable solids set point and
continuously regulates the solids delivered by the dredge. The
same principle is used to regulate the flow volume. An
electronic magnetic induction flow meter provides feedback to
the PLC control look which, in turn, regulates the flow
delivered from the dredge slurry pump.
The
NEMA rated control panel for the Automated Rail Lateral
Move System has displays and input controls for the speed and
direction of the slurry pump, auger and the traverse system. An
alpha-numeric readout displays slurry density, slurry flow rate,
and shutdown fault messages. The display may optionally show the
location of dredge in the pond, depth of operations, slurry pump
pressure or other required functional feedback data. This system
is compatible for a continuous process system or supplying
material to a tank for batch feeding a dewatering system. For a
batching application, level monitors may signal the dredge to
run until the tank is full, then turn off until the low level
sensor signal turns the dredge back on again.
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